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Master İkizler Machinery Ltd. Sti.
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Adres: 1244. CADDE (ESKİ 47) 25

Tel 1: 0 (312) 354 95-66

Faks:

Email 1: masterikizler@gmail.com

Web: https://www.masterikizler.com/

Perforated Plaster Corner Profile Production Line

Perforated Plaster Corner Profile Production Line

General features

  • Material Properties
    • Material type: DKP sheet, galvanized sheet, painted galvanized sheet
    • Material width (mm): 46mm
    • Material thickness (mm): 0.20 (min) – 0.40 (max)
    • Roll weight: 2 tons capacity
    • Roll inner diameter (mm): 500
    • Roll outer diameter (mm): 1500
  • Line Properties
    • Line speed (m/min): 70m/min (maximum)
  • Product features
    • Length tolerance: +/- 1 mm
  • Power, Voltage, Current Characteristics
    • 3-phase voltage (V): 380
    • Total power on line (kW): 15
  • Pneumatic
    • Nominal working pressure (bar): 8
  • Paint
    • Operations: anticorrosion -> primer -> steel putty -> topcoat (Color of fixed parts: Ral 5012 (blue))
  • Guarantee
    • 1 (one) year after delivery.

Line Elements

  • Uncoiler
    • Band width (mm): 100
    • Roll carrier capacity (kg): 500
    • Roll outer diameter (mm): 1200
    • Roll inner diameter (mm): 500-600 adjustable.
  • Eccentric Press
    • An air clutch press with a printing capacity of 40 tons will be used.
    • Hit capacity is between 200-250.
    • The press will be controlled with a 3 kW driver.
    • The bearings used will be SKF/FAG/Timken brand.
    • The punching die is 2379 quality steel and the wire will be subjected to erosion, and the punching pins will be produced from HSS steel.
  • Material Channel
    • There will be 1 material channel at the uncoiler exit.
    • There will be 1 material channel at the eccentric press outlet.
  • Rollform Machine
    • It consists of 6 station units.
    • The stations will be manufactured from 1040 quality materials.
    • Black phosphate coating will be done.
    • Station shafts will be produced from 4140 tempered steel. The materials will be treated first and then subjected to induction process and surface hardness grinding will be done.
    • Form reels will be produced from 4340 quality material. The production method will be normalized first and then subjected to CNC process, given a hardness of 60 HRC, and surface hard turning again.
    • There will be units on the machine for the linearity and caliber of the product.
    • Drive gears will be produced from 8620 cementation steel.
    • Yilmaz brand gearmotor with 3 kW 100 output will be used. (It will be controlled by 3 kW driver.)
    • Movement to the stations is provided by taking movement from a 3 kW geared motor with a chain and giving it to the gears.
    • The bearings used will be SKF/FAG/Timken brand.
  • Cutting Unit
    • It will be manufactured in such a way that it can cut between 0.50m – 3.3m.
    • Cutting dies will be made of high shear strength 2379 Swedish steel. The wire is processed in erosion and given a hardness of 62 HRC. The vacuum system is heat treated.
    • Cutting system will be provided with 80x100mm stroke pneumatic. It works with 8 bar air.
  • Packaging Unit
    • The resulting profiles will be stacked properly and will be made to the rollform outlet in a way that will bond.
  • Packaging Unit
    • Control Teknik brand servo driver will be used in the system.
    • Profile size, amount of profile to be produced and production speed parameters will be entered from PLC operator panel and production data will be stored in memory.

Security

  • The mold part of the press unit will be closed with a transparent thick PVC plastic cover window.
  • There will be emergency stop buttons on the tape opening machine, press, rollform machine and packaging unit.
  • When the line starts to work, the warning lamp will turn on.
  • Hazardous parts in motion will have guards.
  • In case of overload, automatic stop (protection) will be activated.
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